Monday, May 20, 2013   
ANI Pharmaceuticals BayPharma








Contract Manufacturing  |  Capabilities


Capabilities


Hormone Manufacturing and Packaging

ANI has the capability to produce and package hormone products that require special handling and containment. In 2000, an expansion to the company’s 47,000 sq. ft. hormone plant resulted in the installation of a fully automated tableting and coating process. The equipment was specially designed to allow the operators to wear minimal personal protective equipment while performing manufacturing tasks. The design team created a work environment around a 100 nano-gram per 8 hour weighted average maximum exposure limit; in doing such, the product is fully contained with little to no employee exposure. The facility is designed to contain the product rather than containing the operator; and as such offers a fully contained blend, mill, blend operation as well as fully contained tableting capabilities.

The fully automated solid dose packaging line offers a complete assembly from bottle unscrambling to bundling. It boasts a fail safe vision system which automatically reads and accepts/rejects every label, lot code, expiration date and outsert.

ANI also offers blister capabilities at up to 35 indexes per minute. The machine can be tooled to meet any tablet shape and offers card printing capabilities.

Solid Dose Manufacturing / Packaging
Located in Baudette, MN ANI has two separate manufacturing sites. Our Main Street and Hormone plants both have solid dose capability. We work with diverse batch sizes depending upon our customers market needs.
    Granulation Types
  1. Wet granulation
  2. Dry granulation
  3. Fluid Bed (15kg – 220kg) and oven dry capabilities
  4. Direct Compression
    Tablet Dosage Forms
  1. Immediate Release
  2. Modified Release
    Tablet Press Capabilities
  1. Korsch XL200 and XL400
  2. Courtoy R100 and R190
    Capsules
  1. Immediate Release
    Coating Capability
  1. Sugar Coating up to 100kg panload
  2. Aqueous Film Coating up to 400kg panload
  3. Solvent based Film Coating up to 181kg panload
    Packaging
  1. Tablet shape – round, capsule, elliptical
    • 12 count samples, bottles of 30 – 1000 count
    • Additional configurations may be possible with additional tooling
  2. Capsules – size 00 to 3
    • Bottles of 30 - 1000 count
    • Additional configurations may be possible with additional tooling

Contract Packaging

ANI can work with your team to contract package your bulk produced solid dosage forms. Our quality control experts will transfer your technical package and perform packaging based on your specifications. We can test material coming from your facility or contract manufacturer, package and provide accelerated and long term stability services.

Liquid Dose Manufacturing/Packaging

Located in Baudette, MN, ANI has a wide range of liquid manufacturing and packaging capability. We manufacture and package solutions and suspensions and have the capability to manufacture lotions and ointments.
    Liquids/Syrups/Solutions/Suspensions/Lotions/Ointments
  1. 25 gallon to 1000 gallon
    Packaging
  1. Glass, HDPE, PET
  2. Induction seal
  3. 30ml to 1000ml bottles
  4. 60ml enema fill
  5. Additional sizes possible with tooling
    Special Handling
  1. Nitrogen purge available for specific product requirements


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